The Issue with Individual Throttle Bodies & Supercharging

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This will be a write up explaining the issues with using Individual Throttle Bodies (I.T.B.’s) with a Positive Displacement Supercharger (PDS) such as a Roots or Twin Screw.

As the name implies, A PDS Moves specific amount of air per rotation. A 2 liter supercharger Will move two liters of air for every 360 degrees of rotation. As long as the inlet is open. 3L engine at 1000 RPMs in theory consumes 1.5 L Of air. A 2L supercharger, with a drive ratio of 3 to 1 over driven will produce 6 liters of air. at the same 1000 engine RPM.

Neither the engine or the supercharger are 100% efficient at doing their job. The engine has restrictions in the intake, intake ports valves and so on. The supercharger also has restrictions on the inlet and output sides as well as internal leakage. The rotors are not 100% sealed to each other or to the housing.

The next problem that comes In is thermodynamics. Anytime you Compress air, it will heat it up. The more you try to squeeze the air molecules together the more heat they release. The Rotors Of the supercharger also increase the heat of the air by friction. At wide open throttle and maximum power, this works just fine. The supercharger is moving as much air as it can forcing it into the engine with the ITB’s wide open. But when you close the throttle at higher RPM’s, the supercharger is still going to try and force air into the engine. Some would think using a very large bypass valve would solve this problem. And to a certain degree it does.

But now you are just recirculating a very high volume of air through the supercharger and through the rotors. Which will cause the air to heat up even hotter. That will cause the supercharger temperature to rise, and have a continuous cycle of adding more and more heat. The way a lot of OEM’s have alleviated this problem, is to have the throttle body on the inlet of the supercharger. What this does is restricts the air going into the supercharger so that it is in a vacuum. This limits the amount of Air in the supercharger so that the heat will not increase, and with the rotors
being in a vacuum, they spin very freely and have very low Friction and low parasitic drag.

Now in conclusion you can use ITB’s. But you would have to add a main throttle body to the inlet of the supercharger. To prevent the supercharger from building boost when you don’t want it or need it. This will help keep charge temperatures down and increase efficiency. You don’t want the supercharger trying to make 16 pounds of boost Or more while you’re just cruising on the highway at 60 mph.

Article written by our Chief Engineer, Keith Caldwell of K.C. Design Concepts.

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B.R.O.S.K. 1 – BMW Rotrex Supercharger Kit!

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Our First Rotrex Centrifugal Supercharger based kit is now on it’s way! We introduce you to the B.R.O.S.K. – 1. Built specifically for the racers and car enthusiasts who like to take it to the Race Track!

Short for BMW Rotrex Supercharger Kit, B.R.O.S.K – 1 was developed in house by Mas Schandorph of Mas Motorsport Wiring (M.M.W.) in in Roskilde, Denmark. The B.R.O.S.K. – 1 supports the Rotrex C30 as well as the Rotrex C38 family of superchargers.

The projects development began in 2022 and was completed this year. To demonstrate its track ability, a total of 2 BMW E46 cars (Blue 325i and Yellow 330i) were built for this kit and then taken to the track!

After being track tested over a hundred times, this kit is now approved for production this fall.  The B.R.O.S.K. – 1 is our highest power output centrifugal supercharger option so far M5x and S5x engines. With the smallest foot print yet, the robust design of the bracket system mounts in place of the AC unit, and brings forth the high efficiency and reliability found in the Rotrex brand of Superchargers.

Having a Supercharger on a BMW already is something special, but what’s more special here is unlike most centrifugal superchargers, the Rotrex line of Superchargers offer a low down linear power curve and raw torque figures, which comes close to the traditional Hyde Motor Works Roots and Twinscrew supercharger setups.

Below we showcase what very low boost figures can achieve with just the Rotrex C30 supercharger. Keep in mind, the power is measured at the wheels, which means the final engine HP figure is about 20% higher.

B.R.O.S.K. – 1. has an expected release in Early Winter of 2023 with discounted Pre Orders available from August directly through Hyde Motor Works.

Watch the video below from Mas, as he introduced you to the B.R.O.S.K. – 1 Supercharger Kit!

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Featured Supercharged Build of June 2023

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After our brief hiatus in Spring, we kick off the summer season by welcoming you back with the Featured Supercharged Build of the Month of June! This time we have something different, and that is a Supercharged Nissan Micra from Hungary!

We appreciate all auto enthusiasts, not just ones who drive BMW’s. When we were reached by David about supercharging his Nissan Micra, we were eager to be a part of this build! David is from Budapest, Hungary. And this is his pocket rocket build based on a K11 1.4L (CGA3DE engine) Nissan Micra, which originally came from the factory with some 82 HP.

When we asked David about why he wanted to supercharge this cute little machine, he had the following to say:
I only know about one turboed Micra in Hungary. People here only use it as the cheapest form of transportation. The most common budget tuning are usually Suzuki Swifts here.

And as we see, David’s friendly kitty loves the supercharger as well! #SuperchargedCats!

It was the first week of May, when they finished the tuning of the car! Using a unit from MaxxECU for all its tuning needs, the system powered by the AMR500 generated a maximum of 110 WHP. That is close to 130HP at the crank when you account for 15-20% drive train loses. Coming from some 82HP on the stock engine, this is easily a 50-60% power gain.

According to David, the car starts to pull now from 2500 all the way to 6500. A character found on twin screw and roots type supercharger systems. The car also features launch control that holds at 4000, then switches the function off at a certain speed after launching.

David initially reached out and explained to us what he was trying to do. He did however pose us with a challenging question, which is that there are many AMR 500 online to order from for less than our price, but they “may” also come with customs and taxes (and also defects). He asked us to convince him why should he order from us.

We told David we can’t think of a better reason to buy from us other than perhaps our company lawyer and good friend of ours, Peter, who also happens to come from Hungary. Okay that may not be the best reason to buy it. 😉 – So to top it off, we get our superchargers in reconditioned state from Japan and offer a warranty period. Hows that for a good reason!

To sum it up, David is meanwhile a friend of the Hyde Motor Works team and when we do head east, towards Budapest this year, we will drop by for a ride in his Micra.

For those of you interested, Davids the Micra K11 1.4 – 2002 setup is the following:
– Hyde Motor Works AMR 500 Supercharger
– BC Racing BR RA coilovers
– Japan Racing JR 29 wheels
– Toyo Proxes TR1 tyres
– Factory size Brembo rotor and pads (rears are drums :))
– Kevlar Clutch

If you want to see more of what this little pocket rocket can do, then go watch the YouTube video below where David’s Micra is reviewed by a Hungarian Youtuber, Kekszi’s Garage.

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